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- #include "global.h"
- #if BRUCE_MACHINE== 1
- unsigned long ReSetOrigin(unsigned short axis);//返回原点
- void RetSetSyStem(void);//系统上电复位
- void StartReady(void);//启动准备
- void MovePos(unsigned short axis);//移动距离
- void BRUCE_CountData(unsigned short alr);
- void BRUCE_DaZheJiAction(void);
- void DaZheJi_InitAction(void);
- void BRUCE_DaZheJiCheckStart(void);
- void BRUCE_DaZheJi_Motor(void);
- void BRUCE_DaZheJi_ManualAction(void);
- void BRUCE_DaZhe_AutoAction(void);
- void BRUCE_DaZheJi_CheckAlarm(void);
- unsigned long cZipperLength[2];
- long dwRealPosX,dwRealPosY;
- unsigned long runcount;
- #define SycleRunMode M24
- short *len_buf;
- short *offset_len;
- //故障报警
- void DAZHE_SetAlarmCode(unsigned alarm_code)
- {
- }
- //高速输入X31/X17外部色标信号中断
- void DAZHE_ExtiActionX31(void)
- {
- }
- void MXC_ExtiActionX20(void)
- {
- }
- //故障报警
- void DZ_SetAlarmCode(unsigned alarm_code)
- {
- SetAlarmCode(DZ_ALARM_ADDR,alarm_code);
- }
- //复位原点动作
- unsigned long ReSetOrigin(unsigned short axis)
- {
- switch(axis)
- {
- case X_AXIS: //褶宽电机
- switch(XRunResetOStep)
- {
- case 1:
- Y02 = 0; //方向返回
- if(!X02)
- {
- XRunResetOStep = 2;
- ReSetXDelay = dwTickCount + 5000;
- Y02 = 0;
- if(!X_DRV)
- {
- // X轴 运行速度 启动速度 加速度 减速度
- AxisContinueMoveAcc(X_AXIS,XMOTOR_HANDRUN_SPEED,DIR_N,XMOTOR_HANDRUN_SPEED/3,15,15);
- }
- }
- else
- {
- XRunResetOStep = 0;
- return 1;
- }
- break;
- case 2:
- if(X02)
- {
- AxisEgmStop(X_AXIS);
- XRunResetOStep = 0;
- return 1;
- }
- else if(dwTickCount >= ReSetXDelay) //多长时间没回到位警告
- {
- DZ_SetAlarmCode(ALARM_ZheKuan_YuanWei);
- }
- break;
- }
- break;
- case Y_AXIS://褶距电机
- switch(YRunResetOStep)
- {
- case 1:
- Y03 = 0; //方向返回
- if(!X03)
- {
- ReSetYDelay = dwTickCount + 5000;
- YRunResetOStep = 2;
- Y03 = 0;
- if(!Y_DRV)
- {
- // Y轴 运行速度 启动速度 加速度 减速度
- AxisContinueMoveAcc(Y_AXIS,YMOTOR_HANDRUN_SPEED,DIR_N,YMOTOR_HANDRUN_SPEED/2,15,15);
- }
- }
- else
- {
- YRunResetOStep = 0;
- return 1;
- }
- break;
- case 2:
- if(X03)
- {
- AxisEgmStop(Y_AXIS);
- YRunResetOStep = 0;
- return 1;
- }
- else if(dwTickCount >= ReSetYDelay) //多长时间没回到位警告
- {
- DZ_SetAlarmCode(ALARM_ZheJu_YuanWei);
- }
- break;
- }
- break;
- }
- }
- //移动距离
- void MovePos(unsigned short axis)
- {
- switch(axis)
- {
- case X_AXIS: //褶宽电机
- if(!X_DRV)
- XRunMovePosStep = 0;
- break;
- case Y_AXIS: //褶距电机
- if(!Y_DRV)
- YRunMovePosStep = 0;
- break;
- }
- }
- //褶宽电机动作
- //基准褶宽位置D57 基准实际褶宽D59 大概褶宽D13
- void ZheKuan_MotorActoin(long Pos)
- { unsigned long ch,k;
- switch(ZheKuan_MotorRunStep)
- {
- case 1: //算出褶宽绝对位置
- ZheKuan_MotorRunStep = 2;
- if(user_datas[13] > user_datas[59])
- {
- ch =user_datas[57] + user_datas[13]- user_datas[59];
- k = ch;
- }
- else
- ch =user_datas[57] -(user_datas[59]- user_datas[13]);
- if(dwRealPosX < ch)
- {
- Y02 = 1; //控制方向
- axis_cw(axis_x);
- }
- else
- {
- Y02 = 0;
- axis_ccw(axis_x);
- }
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,ch);
- break;
- case 2:
- if(!X_DRV)
- ZheKuan_MotorRunStep = 0;
- break;
- }
- }
- //基准参数动作
- /*
- D0 窗户宽度
- D1 窗户宽度
- D2 布料宽度
- D3 布料宽度
- D4 褶子个数
- D5 补偿量
- D6 打褶方式
- D7 窗帘款式(0 单开,1 双开)
- D8 预加宽度
- D9 帘边宽度
- D10 预计单片成品宽度
- D11 预计单片成品宽度
- D12 褶距
- D13 大概褶宽
- D14 褶子用料
- D15 起头尺寸
- D43 褶宽与褶深的距离差
- D44 褶距计算基准数值
- D55
- D56 花样打褶选择
- */
- void BRUCE_CountData(unsigned short alr) //是否警告输出
- {
- unsigned long ch,k;
- short kk;
- //花样打褶选择
- if(user_datas[56] == 0) //常规打褶
- {
- ch = (user_datas[0] | (user_datas[1] << 16)); //窗户宽度
- //单开双开选择
- if(user_datas[7] == 1)//双开
- {
- ch /=2;
- }
- ch += user_datas[8]; //预加宽度
- user_datas[10] = ch&0xffff;
- user_datas[11] = (ch>>16)&0xffff;
- //计算褶数
- if(user_datas[55] == 1) //自动算褶数
- {//预加宽度除以褶距计算基准数值
- user_datas[4] = ch/user_datas[44];
- user_datas[4] += 1;
- }
- //计算褶距
- k = ch*10/(user_datas[4] - 1);
- user_datas[12] = k;
- if(alr)
- {
- if(user_datas[12]<user_datas[48]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheJu_Size_Limit);
- }
- if(user_datas[12]>user_datas[47]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheJu_Size_Biger);
- }
- }
- //计算褶子用料
- k = (user_datas[2] | (user_datas[3] << 16)); //布料宽度
- //(布料宽度-2*帘边宽度-成品宽度)除以褶数,一位小数点
- if(k > (2*user_datas[9] + ch)) //布料不能小于窗户
- {
- user_datas[14] = ((k - 2*user_datas[9] -ch) * 10)/user_datas[4];
- // user_datas[14] = k;
- //计算褶子大概宽度
- if(user_datas[6]==0)
- {
- k = ((user_datas[14]+(user_datas[6] * 20 *user_datas[43]))/(user_datas[6]+1) - (user_datas[5]-1) * 15)/2 + 3;
- }
- else if(user_datas[6]==1)
- {
- k = ((user_datas[14]+(user_datas[6] * 20 *user_datas[43]))/(user_datas[6]+1) - (user_datas[5]-1) * 15)/2 + 13;
- }
- else if(user_datas[6]==2)
- {
- k = ((user_datas[14]+(user_datas[6] * 20 *user_datas[43]))/(user_datas[6]+1) - (user_datas[5]-1) * 15)/2 + 41;
- }
- user_datas[13] = k;
- //褶宽大小超出范围,最宽最小
- if(alr)
- {
- if(user_datas[13]<user_datas[46]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheKuan_Size_Limit);
- }
- if(user_datas[13]>user_datas[45]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheKuan_Size_Biger);
- }
- }
- //褶宽电机位置动作
- kk = user_datas[13]- user_datas[59];
- user_datas[72] = user_datas[57] + kk;
- //电机位置超出最长位置警告
- if(alr)
- {
- if(user_datas[72] > user_datas[67])
- DZ_SetAlarmCode(ALARM_ZheKuan_LimitWei);
- }
- //算褶距电机位置
- if(user_datas[12] > user_datas[63])
- {
- ch = user_datas[12]- user_datas[63]; //实际比基准宽
- k = user_datas[61] - ch;
- }
- else
- {
- ch = user_datas[63]- user_datas[12];
- k = user_datas[61] + ch;
- }
- user_datas[73] = k- kk + 15;
- //电机位置超出最长位置警告
- if(alr)
- {
- if(user_datas[73] > user_datas[68])
- DZ_SetAlarmCode(ALARM_ZheJu_LimitWei);
- }
- //计算起头尺寸,注意小数点差别 褶子用料-帘边宽度-褶刀厚度/2(6.0MM)
- k = ((user_datas[14]+(user_datas[6] * 20 *user_datas[43]))/(user_datas[6]+1) -(10 *user_datas[43])+ (10*user_datas[9])-60)/10;
- //k = (user_datas[14]/2 + (10*user_datas[9])-60)/10;
- user_datas[15] = k;
- }
- else if(alr) //警告布料不足
- {
- //输出警告
- DZ_SetAlarmCode(ALARM_Size_Limit);
- }
- }
- else //花样打褶 褶距和褶宽不用算,直接输入的,
- //窗宽和布宽直接无效,要算出褶子用料
- {
- if(alr)
- {
- if(user_datas[12]<user_datas[48]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheJu_Size_Limit);
- }
- if(user_datas[12]>user_datas[47]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheJu_Size_Biger);
- }
- }
- //褶宽大小超出范围,最宽最小
- if(alr)
- {
- if(user_datas[13]<user_datas[46]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheKuan_Size_Limit);
- }
- if(user_datas[13]>user_datas[45]*10)
- {
- DZ_SetAlarmCode(ALARM_ZheKuan_Size_Biger);
- }
- }
- //计算褶子用料
- k = (user_datas[13] - 13)*2 + (user_datas[5]-1) * 15-10 *user_datas[43];
- user_datas[14] = k * 2;
- //褶宽电机位置动作
- kk = user_datas[13]- user_datas[59];
- user_datas[72] = user_datas[57] + kk;
- //电机位置超出最长位置警告
- if(alr)
- {
- if(user_datas[72] > user_datas[67])
- DZ_SetAlarmCode(ALARM_ZheKuan_LimitWei);
- }
- //算褶距电机位置
- if(user_datas[12] > user_datas[63])
- {
- ch = user_datas[12]- user_datas[63]; //实际比基准宽
- k = user_datas[61] - ch;
- }
- else
- {
- ch = user_datas[63]- user_datas[12];
- k = user_datas[61] + ch;
- }
- user_datas[73] = k- kk + 15;
- //电机位置超出最长位置警告
- if(alr)
- {
- if(user_datas[73] > user_datas[68])
- DZ_SetAlarmCode(ALARM_ZheJu_LimitWei);
- }
- }
- }
- void DaZheJi_InitAction(void)
- {
- float length_buff,pulse_buff;
- length_buff = user_datas[19]*10; //褶宽丝杆镙距
- if(user_datas[18])
- pulse_buff = user_datas[18];
- else
- pulse_buff = 10000;
- XGearRatio = pulse_buff/length_buff; //电子齿轮比
- length_buff = user_datas[64]*10; //褶距丝杆镙距
- YGearRatio = pulse_buff/length_buff;
- //运行次数
- runcount=(user_datas[74] | (user_datas[75] << 16));
- //上电回位
- //XRunResetOStep = 1;//褶宽电机回原点
- //YRunResetOStep = 1;//褶距电机回原点启动
- //基准参数没设定的情况下要配默认值
- // if(user_datas[57] <= 500) ||
- // ReSetSysTemStep = 1;
- bDZStart = 1;
- }
- void BRUCE_DaZheJiAction(void)
- {
- user_datas[121] = bDZRunning;
- user_datas[122] = AutoRunStep;
- user_datas[123] = XRunResetOStep;
- user_datas[124] = YRunResetOStep;
- user_datas[125] = XRunMovePosStep;
- user_datas[126] = YRunMovePosStep;
- user_datas[127] = StartReadyStep;
- // user_datas[128] = bDZJiaoZhunState;
- BRUCE_CountData(0); //尺寸不用警告
- BRUCE_DaZheJiCheckStart(); //启动
- //ReSetOrigin(X_AXIS); //褶宽电机回原点
- //ReSetOrigin(Y_AXIS); //褶距电机回原点
- MovePos(X_AXIS);//褶宽电机移动距离
- MovePos(Y_AXIS);//褶距电机移动距离
- StartReady();
- if(!M39)//锁机标志
- {
- BRUCE_DaZheJi_ManualAction();
- BRUCE_DaZhe_AutoAction();
- }
- //BRUCE_DaZheJi_CheckAlarm();
- runcount=(user_datas[74] | (user_datas[75] << 16));
- }
- void BRUCE_DaZheJi_ManualAction(void)
- {
- unsigned long ch,k;
- long i;
- static unsigned char save_flg = 0,XMoto_Flag = 0, YMoto_Flag = 0,
- XMotoRun_Flag = 0, YMotoRun_Flag = 0;
- if(X02)SetPos(X_AXIS, 0);//回到原位
- if(X03)SetPos(Y_AXIS, 0);//回到原位
- dwRealPosX = GetPos(X_AXIS);
- user_datas[50] = dwRealPosX & 0xffff;
- user_datas[51] = (dwRealPosX >> 16) & 0xffff;
- dwRealPosY = GetPos(Y_AXIS);
- user_datas[52] = dwRealPosY & 0xffff;
- user_datas[53] = (dwRealPosY >> 16) & 0xffff;
- M40 = bDZRunning;
- if(X15_UP)
- bDZStart = 0;
- //压脚也可由缝纫机控制
- Y11 = Y13;
- if((!bDZRunning)) ////手动
- {
- if(!X15)
- {
- //压脚压住和其它信号都回原位才能回到加工位
- if((X00_UP||M20||M23) && !X17 && !Y07 && X06 && !Y04 && !Y05 && !X_DRV
- // 移动限位 定位针原位
- && !X13 && X12 && X14)
- {
- BRUCE_CountData(1); //尺寸警告
- if(GetAlarmCode(DZ_ALARM_ADDR)==0)
- {
- StartReadyStep = 1; //回到加工位
- M20 = 0;
- M21 = 1;
- M23 = 0;
- }
- }
- }
- else if(!bDZStart) //退出加工状态下
- {
- //压脚压住和其它信号都回原位才能回到加工位
- if(X00_UP || M20 || M23) //M20是准备按钮,M23循环工作的测试按钮
- {
- // if(M20)
- // M21 = !M21;
- BRUCE_CountData(1); //尺寸警告
- //要另一条件褶距电机也要到位
- if((((dwRealPosX == user_datas[72]) && (dwRealPosY == user_datas[73])) || bDZJiaoZhunState)
- && Y07 &&Y13 &&
- X17 && X06 && X13 && !X12 && X14 && !X_DRV && !Y_DRV )
- {
- if(GetAlarmCode(DZ_ALARM_ADDR)==0) //如果有警告不能启动
- {
- M21 = 1;
- if(!M20)
- {
- AutoRunStep = 1;
- bDZRunning = 1;
- }
- if(M23)
- {
- SycleRunMode=1;
- M23=0;
- }
- }
- }
- else if(StartReadyStep == 0)
- {
- BRUCE_CountData(1); //尺寸警告
- if(GetAlarmCode(DZ_ALARM_ADDR)==0) //如果有警告不能启动
- {
- //StartReadyStep = 20;
- // if(!M20)
- M21 = 1;
- }
- }
- // M20 = 1;
- }
- if(!(X00_UP || M20 || M23) && (StartReadyStep == 0) && !X_DRV && !Y_DRV && M21)
- {
- if(dwTickCount>AutoResetDelay+(user_datas[36]*60000))
- {
- StartReadyStep = 40;
- //M21 = 0;
- }
- }
- else
- {
- AutoResetDelay= dwTickCount;
- }
- if(M27 && (StartReadyStep == 0) && !X_DRV && !Y_DRV && M21)
- {
- M27=0;
- StartReadyStep = 40;
- }
- }
- if(M20)
- {
- M20 = 0;
- }
- //停机复位
- if(M22)
- {
- M22=0;
- StartReadyStep=30;
- }
- //1#褶皱电磁阀
- if(M00)
- {
- M00 = 0;
- if(Y13 && X17)
- {
- Y04 = !Y04;
- }
- else
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_Out_Limit); //压脚要抬起
- }
- }
- //2#褶皱电磁阀
- if(M01)
- {
- M01 = 0;
- if(Y13 && X17)
- {
- Y05 = !Y05;
- }
- else
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_Out_Limit); //压脚要抬起
- }
- }
- //移动气缸
- if(M02)
- {
- M02 = 0;
- if(X15 && Y13 && X17)
- {
- Y06 = !Y06;
- Y07 = Y06;
- if(!Y06 && !Y05)
- {
- if(user_datas[72] > (user_datas[13] + 80))
- {
- ch = user_datas[72]- user_datas[13] - 80;
- if(dwRealPosX > ch)
- {
- Y02 = 0;
- XRunResetOStep = 1;
- }
- }
- }
- }
- else
- {
- DZ_SetAlarmCode(ALARM_YuWei_Out_Limit); //压脚要抬起
- }
- }
- //定位针
- if(M03)
- {
- M03 = 0;
- if(Y10)
- Y10 = 0;
- else if((Y07 && !Y04 && !Y05) || !Y07)
- {
- Y10 = 1;
- }
- else
- {
- DZ_SetAlarmCode(ALARM_DinWei_Out_Limit); //定位针
- }
- }
- //压脚气缸
- if(M04)
- {
- M04 = 0;
- if(!Y04 && !Y05 && !Y07 &&
- (dwRealPosX <= (user_datas[72] - user_datas[13] -80)) ) //要加上褶宽电机位置限制
- {
- Y13 = !Y13;
- }
- else //压脚输出条件
- {
- DZ_SetAlarmCode(ALARM_YaJiao_Out_Limit); //定位针
- }
- }
- /* if(M05)
- {
- M05=0;
- //AxisMovePoint(X_AXIS,2,2000);
- AxisMoveTwoPos(X_AXIS,2,2000,1,1000,DIR_N);
- }
- if(M06)
- {
- M06=0;
- //AxisMovePoint(X_AXIS,10,0);
- //AxisMoveTwoPos(X_AXIS,2,4000,20,4000,DIR_N);
- }*/
- //褶宽电机
- //if((XRunResetOStep == 0) && (XRunMovePosStep == 0) && (StartReadyStep == 0))
- {
- if(M05)
- {
- Y02 = 1; //控制方向
- if(dwRealPosX >= user_datas[67])
- {
- M05 = 0;
- AxisEgmStop(X_AXIS);
- XMoto_Flag = 0;
- }
- else if(XMoto_Flag == 0)
- {
- XMoto_Flag = 1;
- // X轴 运行速度 启动速度 加速度 减速度
- AxisContinueMoveAcc(X_AXIS,XMOTOR_HANDRUN_SPEED,DIR_P,XMOTOR_HANDRUN_SPEED/3,15,15);
- }
- }
- else if(M06)
- {
- Y02 = 0; //控制方向
- if(X02) //回到原点要停止
- {
- M06 = 0;
- AxisEgmStop(X_AXIS);
- XMoto_Flag = 0;
- }
- else if(XMoto_Flag == 0)
- {
- XMoto_Flag = 1;
- // X轴 运行速度 启动速度 加速度 减速度
- AxisContinueMoveAcc(X_AXIS,XMOTOR_HANDRUN_SPEED,DIR_N,XMOTOR_HANDRUN_SPEED/3,15,15);
- }
- }
- else
- {
- AxisDecStop(X_AXIS);
- XMoto_Flag = 0;
- }
- }
- //褶距电机
- //if((YRunResetOStep == 0) && (YRunMovePosStep == 0) && (StartReadyStep == 0))
- {
- if(M07)
- {
- Y03 = 1; //控制方向
- if(dwRealPosY >= user_datas[68])
- {
- M07 = 0;
- AxisEgmStop(Y_AXIS);
- YMoto_Flag = 0;
- }
- else if(YMoto_Flag == 0)
- {
- YMoto_Flag = 1;
- // Y轴 运行速度 启动速度 加速度 减速度
- AxisContinueMoveAcc(Y_AXIS,YMOTOR_HANDRUN_SPEED,DIR_P,YMOTOR_HANDRUN_SPEED/3,15,15);
- }
- }
- else if(M08)
- {
- Y03 = 0; //控制方向
- if(X03)
- {
- M08 = 0;
- AxisEgmStop(Y_AXIS);
- }
- else if(YMoto_Flag == 0)
- {
- YMoto_Flag = 1;
- // Y轴 运行速度 启动速度 加速度 减速度
- AxisContinueMoveAcc(Y_AXIS,YMOTOR_HANDRUN_SPEED,DIR_N,YMOTOR_HANDRUN_SPEED/3,15,15);
- }
- }
- else
- {
- AxisDecStop(Y_AXIS);
- YMoto_Flag = 0;
- }
- }
- if(M14)
- {
- M14 = 0;
- XRunResetOStep = 1; //两个轴回原点
- }
- if(M15)
- {
- M15 = 0;
- YRunResetOStep = 1;//两个轴回原点
- }
- //M16 M17为测试位置用
- if(M16)
- {
- M16 = 0;
- if(dwRealPosX < user_datas[70])
- {
- Y02 = 1; //控制方向
- axis_cw(axis_x);
- }
- else
- {
- Y02 = 0;
- axis_ccw(axis_x);
- }
- XRunMovePosStep = 1;
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[70]);
- // AxisMovePosAccDec(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[70],XMOTOR_HANDRUN_SPEED/5,80,80 );
- }
- if(M17)
- {
- M17 = 0;
- if(dwRealPosY < user_datas[71])
- {
- Y03 = 1; //控制方向
- axis_cw(axis_y);
- }
- else
- {
- Y03 = 0;
- axis_ccw(axis_y);
- }
- YRunMovePosStep = 1;
- AxisMovePoint(Y_AXIS,YMOTOR_HANDRUN_SPEED,user_datas[71]);
- // AxisMovePosAccDec(Y_AXIS,YMOTOR_HANDRUN_SPEED,user_datas[71],YMOTOR_HANDRUN_SPEED/5,80,80);
- }
- if(M09)
- {
- M09 = 0;
- //压脚回到原位并已抬起
- if(!Y04 && !Y05 && !Y10
- && X17 && Y13&& X14 && X15)
- {
- Y06 = 1;
- Y07 = 1;
- bDZJiaoZhunState = 1;
- // bDZRunning = 1;
- // AutoRunStep = 2;
- //褶宽电机
- XRunMovePosStep = 1;
- if(dwRealPosX < user_datas[57])
- {
- Y02 = 1; //控制方向
- axis_cw(axis_x);
- }
- else
- {
- Y02 = 0;
- axis_ccw(axis_x);
- }
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[57]);
- //褶距电机
- YRunMovePosStep = 1;
- if(dwRealPosY < user_datas[61])
- {
- Y03 = 1; //控制方向
- axis_cw(axis_y);
- }
- else
- {
- Y03 = 0;
- axis_ccw(axis_y);
- }
- AxisMovePoint(Y_AXIS,YMOTOR_HANDRUN_SPEED,user_datas[61]);
- }
- else
- {
- DZ_SetAlarmCode(ALARM_Start_Limit);//起动条件
- }
- }
- if(M11)
- {
- M10 = 0;
- bDZJiaoZhunState = 0;
- bDZRunning = 0;
- StartReadyStep = 4; //变为正常加工位
- }
- }
- //停止循环运行模式
- if(SycleRunMode)
- {
- if(M23)
- {
- SycleRunMode=0;
- M23=0;
- }
- }
- }
- void BRUCE_DaZhe_AutoAction(void)
- {
- unsigned short ch;
- if(bDZRunning)
- {
- switch(AutoRunStep)
- {
- case 1://褶宽电机,褶距电机定位
- AutoRunStep = 2;
- break;
- case 2: //两个电机已经定位结束,等待脚踏
- if((!X_DRV) && (!Y_DRV))
- {
- Y05 = 1;
- AutoRunStep = 3;
- AutoRunDelay = dwTickCount + 1500; //褶皱输出到位时间警告
- }
- break;
- case 3:
- if(!X06 && X07)
- {
- AutoRunDelay = dwTickCount + user_datas[38]; //送料延时
- AutoRunStep = 4;
- }
- else if(dwTickCount >= AutoRunDelay)
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_DaoWei); //褶皱输出不到位
- Y05 = 0;
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- break;
- case 4:
- if(dwTickCount >= AutoRunDelay)
- {
- // if(M25)//为测试断点用
- // {
- M25 = 0;
- Y06 = 0;
- Y07 = 0;
- AutoRunStep = 5;
- AutoRunDelay = dwTickCount + 1500; //移位回到位时间警告
- // }
- }
- break;
- case 5:
- //移位回到原点
- if(!X13 && X12)
- {
- // if(M25)//为测试断点用
- // {
- M25 = 0;
- AutoRunStep = 6;
- AutoRunDelay = dwTickCount + user_datas[39]; //定位针延时下降
- // }
- }
- else if(dwTickCount >= AutoRunDelay)
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_DaoWei); //褶皱输出不到位
- bDZRunning = 0;
- AutoRunStep = 0;
- XRunResetOStep = 1; //褶宽回原点
- }
- break;
- case 6:
- if(dwTickCount >= AutoRunDelay)
- {
- // // if(M25)//为测试断点用
- // // {
- M25 = 0;
- Y10 = 1;
- AutoRunStep = 7;
- AutoRunDelay = dwTickCount + 1500; //定位针离开原点时间警告
- // // }
- }
- break;
- case 7:
- if(!X14)//定位针离开
- {
- AutoRunDelay = dwTickCount + user_datas[66];
- AutoRunStep = 8;
- }
- else if(dwTickCount >= AutoRunDelay) //定位针没法离开
- {
- DZ_SetAlarmCode(ALARM_FenZhen_YuanWei); //定位针没法离开
- Y10 = 0;
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- break;
- case 8:
- if(dwTickCount >= AutoRunDelay)
- {
- Y05 = 0; // 褶皱气缸退
- AutoRunStep = 9;
- Y02 = 0; //控制方向
- axis_ccw(axis_x);
- // XRunMovePosStep = 1;
- //电机离开
- //两段速度移动距离,先快速回来只剩80MM时变为慢速
- if(dwRealPosX > 120)
- AxisMoveTwoPos(X_AXIS,XMOTOR_AUTORUN_SPEED,(dwRealPosX - 120),XMOTOR_HANDRUN_SPEED,150,DIR_N);
- XRunResetOStep = 1; //褶宽回原点
- AutoRunDelay = dwTickCount + 1500;
- }
- break;
- case 9:
- if(X06 && !X07) //褶皱气缸回到位
- {
- if(1)
- {
- M25 = 0;
- if(dwRealPosX <= (user_datas[72] - user_datas[13] -80)) //褶宽电机已经离开
- {
- Y13 = 0; //关闭时压下
- AutoRunStep = 10;
- AutoRunDelay = dwTickCount + 700;
- }
- }
- }
- else if(dwTickCount >= AutoRunDelay) //褶皱气缸回原位异常
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_YuanWei);
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- break;
- case 10:
- if(!X17) //压脚到位
- {
- AutoRunStep = 11;
- AutoRunDelay = dwTickCount + user_datas[40]; //定位针延时上升
- }
- else if(dwTickCount >= AutoRunDelay) //压脚到位异常
- {
- DZ_SetAlarmCode(ALARM_YaJiao_YuanWei);
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- break;
- case 11:
- if(dwTickCount >= AutoRunDelay) //延时退定位针
- {
- AutoRunStep = 12;
- Y10 = 0;
- AutoRunDelay = dwTickCount + 700;
- }
- break;
- case 12:
- if(X14) //定位针原位
- {
- AutoRunStep = 13;
- AutoRunDelay = dwTickCount + user_datas[41]; //延时启动加工
- }
- else if(dwTickCount >= AutoRunDelay) //定位针回原位异常
- {
- DZ_SetAlarmCode(ALARM_FenZhen_Left); //定位针没法离开
- Y10 = 0;
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- break;
- case 13:
- if(dwTickCount >= AutoRunDelay)
- {
- // if(M25)
- // {
- M25 = 0;
- AutoRunStep = 14;
- Y12 = 1;
- AutoRunDelay = dwTickCount + 40; //延时启动加工
- // }
- }
- break;
- case 14:
- if(dwTickCount >= AutoRunDelay)
- {
- AutoRunStep = 15;
- Y12 = 0;
- }
- break;
- case 15:
- if(X15_UP) //加工结束后
- {
- AutoRunStep = 16;
- AutoRunDelay = dwTickCount + 60;
- }
- break;
- case 16:
- if(dwTickCount >= AutoRunDelay)
- {
- AutoRunStep = 17;
- Y13 = 1; //
- AutoRunDelay = dwTickCount + 700;
- }
- break;
- case 17:
- if(X17) //压脚上升到位
- {
- if(XRunResetOStep== 0)
- {
- Y06 = 1; //移位退出
- Y07 = 1;
- AutoRunStep = 18;
- //电机回到褶宽处
- StartReadyStep = 4;
- AutoRunDelay = dwTickCount + 1500;
- }
- }
- else if(dwTickCount >= AutoRunDelay) //压脚原位异常
- {
- DZ_SetAlarmCode(ALARM_YaJiao_YuanWei); //压脚原位
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- break;
- case 18:
- if(X13 && !X12)
- {
- if(!X_DRV && (StartReadyStep == 0))
- {
- if(SycleRunMode)
- {
- AutoRunStep = 19;
- AutoRunDelay = dwTickCount + 1500;
- }
- else
- {
- bDZRunning = 0;
- AutoRunStep = 0;
- }
- runcount++;
- user_datas[74] = runcount&0xffff;
- user_datas[75] = (runcount>>16)&0xffff;
- }
- }
- else if(dwTickCount >= AutoRunDelay)
- {
- DZ_SetAlarmCode(ALARM_YuWei_DaoWei); //移位输出不到位
- }
- break;
- case 19:
- if(dwTickCount >= AutoRunDelay)
- {
- bDZRunning = 1;
- AutoRunStep = 1;
- }
- break;
- }
- }
- }
- // 检测是否踏了脚踏开关
- void BRUCE_DaZheJiCheckStart(void)
- {
- unsigned short ch;
- //停止
- if(X11_UP || M26)
- {
- M26 = 0;
- AxisEgmStop(X_AXIS);
- AxisEgmStop(Y_AXIS);
- bDZRunning = 0;
- bDZJiaoZhunState = 0;
- AutoRunStep = 0;
- XRunResetOStep = 0;
- XRunMovePosStep = 0;
- YRunResetOStep = 0;
- YRunMovePosStep = 0;
- StartReadyStep = 0;
- }
- }
- unsigned char ComPareLength(void)
- {
- }
- //基准
- void DaZheJi_JiZhun(void)
- {
- static long save_buff,gou_zhen_buff,zipper_length_buff;
- static unsigned long zipper_length;
- short *revise_buff;
- }
- // SetAlarmCode(MXC_ALARM_ADDR,0); //警告清零
- //基准参数没设定的情况下要配默认值
- //压脚回到原位并已抬起
- // if(!Y04 && !Y05 && !Y10 && !Y06 && !Y07 && X12
- // && X14 && X15)
- // {
- // Y13 = 1;
- // }
- //系统上电复位
- void RetSetSyStem(void)
- {
- switch(ReSetSysTemStep)
- {
- case 1:
- //上电回位
- XRunResetOStep = 1;//褶宽电机回原点
- YRunResetOStep = 1;//褶距电机回原点启动
- ReSetSysTemStep = 2;
- break;
- case 2:
- if(!X_DRV && !Y_DRV && (AutoRunStep == 0))
- {
- if(X15) //
- {
- ReSetSysTemStep = 2;
- }
- else
- {
- Y04 = 0;
- Y05 = 0;
- Y06 = 0;
- Y07 = 0;
- Y10 = 0;
- ReSetSysTemStep = 2;
- }
- }
- break;
- case 3:
- break;
- }
- }
- //启动准备
- void StartReady(void)
- {
- unsigned short ch;
- switch(StartReadyStep)
- {
- case 1:
- Y12 = 1;
- cDelayTime4 = dwTickCount + 50;
- StartReadyStep = 2;
- break;
- case 2:
- if((dwTickCount >= cDelayTime4))
- {
- Y12 = 0;
- StartReadyStep = 3;
- }
- break;
- case 3:
- if(X15_UP) //机台回到准备就绪点
- {
- Y13 = 1; //压脚抬起
- StartReadyStep = 4;
- }
- break;
- case 4:
- if(X17)
- {
- StartReadyStep = 5;
- //褶宽电机位置动作
- if(dwRealPosX < user_datas[72])
- {
- Y02 = 1; //控制方向
- AXIS_SET_DIR(axis_x,DIR_P);
- }
- else
- {
- Y02 = 0;
- AXIS_SET_DIR(axis_x,DIR_N);
- }
- if(dwRealPosY < user_datas[73])
- {
- Y03 = 1; //控制方向
- AXIS_SET_DIR(axis_y,DIR_P);
- }
- else
- {
- Y03 = 0;
- AXIS_SET_DIR(axis_y,DIR_N);
- }
- if(bDZJiaoZhunState)
- {
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[57]);
- AxisMovePoint(Y_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[61]);
- }
- else
- {
- if(dwRealPosX != user_datas[72])
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[72]); //褶宽电机回到加工位
- if((dwRealPosY != user_datas[73]) || (dwRealPosY == 0))
- AxisMovePoint(Y_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[73]); //褶距电机回到加工位
- }
- Y06 = 1;
- Y07 = 1;
- }
- break;
- case 5:
- if(!X_DRV && !Y_DRV)
- {
- StartReadyStep = 0;
- }
- break;
- //系统复位
- // if(!X17 && !Y07 && X06 && !Y04 && !Y05 && !X_DRV
- // 移动限位 定位针原位
- // && !X13 && X12 && X14)
- case 20:
- if(X15)
- {
- Y13 = 1;
- }
- if(X17)
- {
- StartReadyStep = 21;
- Y04 = 0;
- Y05 = 0;
- Y06 = 1;
- Y07 = 1;
- }
- break;
- case 21:
- if(X17)
- {
- StartReadyStep = 22;
- //褶宽电机位置动作
- if(dwRealPosX < user_datas[72])
- {
- Y02 = 1; //控制方向
- AXIS_SET_DIR(axis_x,DIR_P);
- }
- else
- {
- Y02 = 0;
- AXIS_SET_DIR(axis_x,DIR_N);
- }
- if(dwRealPosY < user_datas[73])
- {
- Y03 = 1; //控制方向
- AXIS_SET_DIR(axis_y,DIR_P);
- }
- else
- {
- Y03 = 0;
- AXIS_SET_DIR(axis_y,DIR_N);
- }
- if(bDZJiaoZhunState)
- {
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[57]);
- AxisMovePoint(Y_AXIS,YMOTOR_HANDRUN_SPEED,user_datas[61]);
- }
- else
- {
- if(dwRealPosX != user_datas[72])
- {
- AxisMovePoint(X_AXIS,XMOTOR_HANDRUN_SPEED,user_datas[72]); //褶宽电机回到加工位
- }
- // if(!bDZRunning)
- AxisMovePoint(Y_AXIS,YMOTOR_HANDRUN_SPEED,user_datas[73]); //褶距电机回到加工位
- }
- }
- break;
- case 22:
- if(!X_DRV && !Y_DRV)
- {
- StartReadyStep = 0;
- // AutoRunStep = 1;
- // bDZRunning = 1;
- }
- break;
- case 30://关机动作流程
- if(!X13 && X12)
- {
- StartReadyStep = 31;
- XRunResetOStep = 1;
- }
- else
- {
- if(X15 && Y13 && X17)//移动气缸归位条件满足
- {
- Y06 = 0;
- Y07 = 0;
- if(!Y06 && !Y05)
- {
- if(user_datas[72] > (user_datas[13] + 80))
- {
- ch = user_datas[72]- user_datas[13] - 80;
- if(dwRealPosX > ch)
- {
- Y02 = 0;
- XRunResetOStep = 1;
- }
- }
- }
- StartReadyStep = 31;
- }
- else
- {
- DZ_SetAlarmCode(ALARM_YuWei_Out_Limit); //压脚要抬起
- }
- }
- break;
- case 31:
- if(!X13 && X12 && (XRunResetOStep == 0))//移动气缸原点
- {
- M21=0;//停机状态显示
- ShutDownDelay = dwTickCount + 2000;
- StartReadyStep = 32;
- }
- break;
- case 32:
- if(dwTickCount >= ShutDownDelay)
- {
- Y14=1;//断电
- Y15=1;//断电
- StartReadyStep=0;
- }
- break;
- case 40://离机复位
- if(!X13 && X12)
- {
- StartReadyStep = 41;
- XRunResetOStep = 1;
- }
- else
- {
- if(X15 && Y13 && X17)//移动气缸归位条件满足
- {
- Y06 = 0;
- Y07 = 0;
- if(!Y06 && !Y05)
- {
- if(user_datas[72] > (user_datas[13] + 80))
- {
- ch = user_datas[72]- user_datas[13] - 80;
- if(dwRealPosX > ch)
- {
- Y02 = 0;
- XRunResetOStep = 1;
- }
- }
- }
- StartReadyStep = 41;
- }
- else
- {
- DZ_SetAlarmCode(ALARM_YuWei_Out_Limit); //压脚要抬起
- }
- }
- break;
- case 41:
- if(!X13 && X12 && (XRunResetOStep == 0))//移动气缸原点
- {
- Y13=0;//压脚压下
- StartReadyStep = 42;
- }
- break;
- case 42:
- if(!X17)//压脚压下到位
- {
- M21=0;//停机状态显示
- StartReadyStep = 0;
- }
- break;
- }
- }
- //故障报警
- void BRUCE_DaZheJi_CheckAlarm(void)
- {
- static unsigned long alarmdelay1,alarmdelay2,alarmdelay3,alarmdelay4,alarmdelay5,alarmdelay6;
- //褶皱传感器原点故障
- if((Y05 && X06)||(!Y05 && !X06))
- {
- if(dwTickCount > alarmdelay1 + 2000)
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_CGQ_YuanDian);
- }
- }
- else
- {
- alarmdelay1=dwTickCount;
- }
- //褶皱传感器到位故障
- if((Y05 && !X07)||(!Y05 && X07))
- {
- if(dwTickCount > alarmdelay2 + 2000)
- {
- DZ_SetAlarmCode(ALARM_ZheZhou_CGQ_Daowei);
- }
- }
- else
- {
- alarmdelay2=dwTickCount;
- }
- //移位传感器原点故障
- if((Y07 && X12)||(!Y07 && !X12))
- {
- if(dwTickCount > alarmdelay3 + 2000)
- {
- DZ_SetAlarmCode(ALARM_YiWei_CGQ_YuanDian);
- }
- }
- else
- {
- alarmdelay3=dwTickCount;
- }
- //移位传感器到位故障
- if((Y07 && !X13)||(!Y07 && X13))
- {
- if(dwTickCount > alarmdelay4 + 2000)
- {
- DZ_SetAlarmCode(ALARM_YiWei_CGQ_Daowei);
- }
- }
- else
- {
- alarmdelay4=dwTickCount;
- }
- //定位针传感器故障
- if((Y10 && X14)||(!Y10 && !X14))
- {
- if(dwTickCount > alarmdelay5 + 2000)
- {
- DZ_SetAlarmCode(ALARM_DingWeiZhen_CGQ);
- }
- }
- else
- {
- alarmdelay5=dwTickCount;
- }
- //压脚传感器故障
- if((Y13 && !X17)||(!Y13 && X17))
- {
- if(dwTickCount > alarmdelay6 + 2000)
- {
- DZ_SetAlarmCode(ALARM_YaJiao_CGQ);
- }
- }
- else
- {
- alarmdelay6=dwTickCount;
- }
- }
- #endif
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